‘VILLASWEA’ has a very powerful program that is used to produce manufacturing drawings – ‘CADwork’. This program consists of drawings of the panels needed for the planned settlement. Drawings, that are produced using ‘CADwork’, contain every detail that is required to saw and assembled panels without an error that could occur using low-tech programs.
The Second Stage – MANUFACTURING PROCESS
Also, less material is wasted, because saw automatically plans and calculates how to divide a timber element to use as much of the material as possible.
‘STROMAB CT 600’ is an integral part of production, it saves 30% of production time, but most of all, using the saws, the accuracy is perfect and every element of the pre-fabricated panel in one hundred percent corresponds to the required size.
When necessary elements are cut, the panel frame can be made according to manufacturing drawings. It seems like putting puzzle knowing where to put each piece.
This manufacturing part is done quickly and accurately.
A big advantage in the production process is ‘butterfly tables’. They promote the production of manufacturing by saving time on turning over panels to the other side (the one which has not been finished).
When all pre-fabricated elements (panels, windows, doors etc) are ready, they are loaded on a truck and delivered to the construction site where the new house is going to be built. It is essential to do detailed loading scheme/plan in order to use most of the truck’s capacity (potentially usable volume). Our logistic and production specialists have developed a special manufacturing / logistics scheme, which is used while manufacturing panels. This scheme provides a special sequence in which panels are manufactured, so that the loading order is according to construction process.All necessary security measures are observed to promote the success of transportation.
To do correct pre-fabricated timber panel house element loading in a truck and unloading them at the site, it is necessary to create a detailed loading and assembly scheme/plan. If all plans are done correctly and accurate, the assembly time is reduced to minimum, because pre-fabricated panels are mounted straight form the truck.